The original and patented cooling hat insert — U.S. Patent No. 11,266,193
Chiller Body™ Logo
Original patented cooling hat insert

Cooling inserts for hats, hard hats, and helmets.

Chiller Body is a reusable, sealed phase-change cooling insert that fits inside headwear you already own. It activates at 65°F, stays dry on the outside, and gives workers, athletes, and outdoor users 20-30 minutes of targeted cooling per cycle.

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U.S. Patent No. 11,266,193
Chiller Body cooling hat and helmet inserts with hats, hard hats, and helmets

Phase-change cooling

A fixed 65°F transition temperature gives controlled scalp cooling without ice-pack shock.

Works inside required headwear

Designed for the hat, hard hat, or helmet the user already needs to wear.

Dry, sealed construction

No dripping, no water activation, and no soaked hard-hat suspension.

Humidity independent

Cooling comes from direct contact, so humid conditions do not reduce performance the way they can with evaporative towels.

Pack sizes

Choose the rotation that matches the day.

A 2-pack covers one person with a simple swap pattern. Larger packs are built for families, crews, teams, and event organizers that need multiple people cooled at once.

Pricing and availability are completed on the official Shopify storefront. Shipping rates are calculated at checkout.

2 Pack

2 Pack - Cools one person all day

$39.95
SKU CB-2pk

6 Pack

6 Pack - Cools 3 people all day

$119.00
SKU CB-6pk

12 Pack

12 Pack - Cools 6 people all day

$225.00
SKU CB-12pk

60 Pack

60 Pack - Full Case. 30 units

$995.00
SKU CB-60pk
Product facts

The core product specs.

These are the facts most buyers need before ordering: what it is, how it cools, where it fits, and how purchase, return, and shipping details are handled.

Cooling mechanism
Sealed phase-change material
Activation temperature
65°F (18°C)
Active cooling per cycle
20-30 minutes per cycle
Recharge time
2-3 hours in a standard freezer
Compatibility
Hats, hard hats, helmets, caps, and structured headwear
Patent
U.S. Patent No. 11,266,193
Use pattern
Freeze, insert, rotate, and reuse
Shipping
Ships in 1-2 business days; delivery timing and rates are handled at Shopify checkout
Returns
30-day return window for eligible unopened products; customer pays return shipping
How it fits the ecosystem

Main site for product knowledge. Shopify for checkout.

Product details stay here

The main site keeps the durable product facts in one place: category, patent, fit, safety, use cases, variants, policies, and comparison context.

Why checkout stays on Shopify

Shopify remains the live transaction layer for cart, payment, inventory, fulfillment, taxes, promotions, and future agentic storefront eligibility.